Carbon Capture: Possible Solutions, Pt. III

Carbon capture and sequestration have been about research and very little about actually putting the technology to real use. In this four-part series, we'll examine some of the issues and possible solutions.

How do you combat a necessary evil on a budget? That's the dilemma with carbon capture. Scientists, policy makers and energy companies all agree that carbon dioxide from coal burning plants needs to be kept out of the atmosphere. The problem is how to do it without running up expenses that will make China, India, the United States and even Europe retreat behind years of prototype trials.

Thus far, carbon capture and sequestration (CCS) has been concerned with research and very little about actually putting the technology to real use. In Part I: Carbon Storage, the Money and the Market, we examined the history of carbon capture. In Part II: Carbon Economics, we dug into the forces driving the carbon market. Below we'll look at some of the new ideas in carbon capture.

Part III: New Ideas in Carbon Capture

Storage Through Careful Burning
Rather than store CO2 underground, some companies claim they can sequester carbon in the power plant where it is generated depending on how the coal is handled. The process complements underground storage.

A. Pre-Combustion Treatment
Even before coal gets burned, it can be treated so there is less to capture and store. The CO2 removed in this stage of the process needs to be stored, but it's easier, say advocates, to capture and store CO2 early in the process than when it comes out of a smokestack. 

Source: Vattenfall

One of the leading pre-treatment companies is CoalTek. The firm reduces the moisture content in coal to optimize plant efficiency and make the coal "cleaner" before combustion.

Novomer, a competitor to CoalTek, is a green chemistry company using carbon dioxide as an ingredient for a chemical process that produces uniform polymers, plastics and other chemicals. Its goal is to turn these materials into green environmentally friendly materials. Dow Chemical Company is another actor in this field. And there is also Microcoal, which process cleans up coal pre-combustion by basically microwaving it.

B. Old-Style Gasification
If you talk to Siemens or GE, they will tell you they've been doing CCS with integrated gasification combined cycle plants (IGCC). In a nutshell, the process turns coal into synthetic gas and removes impurities before combustion.

The gas is used to power a combined cycle gas turbine where the waste heat of the turbine is powering a steam turbine system.

C. New-Style Gasification
Great Point Energy says it has a technique for converting coal and biomass into pipeline-grade natural gas while also allowing capture and sequestration of the carbon dioxide.

"We can take coal out of the ground and put it in a natural-gas pipeline for less than the cost of new natural-gas drilling and exploration activities," said CEO Andrew Perlman, to MIT Technology Review.

The base of the technology is a recyclable catalyst that lowers the level of heat that is required for the gasification process and also transforms the coal into methane from its gasified state.

D. Underground Mining
Laurus Energy doesn't want to dig coal up. It wants to burn it underground. Borrowing technology originally developed in the former Soviet Union, the Houston-based company wants to popularize a technique for using coal as a form of energy that it says will be both comparatively environmentally friendly and economical. Scotland is conducting similar experiments.

An underground coal gasification project is more or less like coal mining without a mine. Instead of an open pit you dig wells in the ground reaching down to the coal resources. Then you inject oxygen and saline water turning the coal into gas.

The clean synthetic gas produced from the underground coal resources can be used for pretty much the same purposes as natural gas: power generation, gas for home heating, hydrogen, methanol and transportation fuels. It can also be used for pre-combustion carbon dioxide capture.

The method of underground coal gasification poses no risk to shallow fresh groundwater since the depths are below 1,000 meters, says the Alberta Energy Research Institute (AERI). And being underground it's more environmental friendly compared to traditional coal mining or coal gasification methods, but of course not near as clean as solar or wind power.

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Comments [6]

  • Dale 06/24/09 11:12 AM

    No mention of Powerspan or Calera?

    Reply
  • SamJaffe 06/24/09 11:20 AM

    Very good series about a subject that isn’t well described in the popular press. I would like to see a new part of the series that looks at the various underground formations that can be used to store CO2, and how much space they represent on each continent. One technology you didn’t describe was subteranean mineralization—basaltic rocks off the California coast and in Oman offer enough of a CO2 sink to take all the carbon—if a good way can be found to insert the carbon into the rocks. Another word on algae—in most studies 90% of the CO2 is lost into the air when bubbled through water. In addition, the algae produce almost as much CO2 when they respire at night as they consume during daytime photosynthesis. Algae is an awful means for sequestering CO2 and the reasons are insurmountable. And on the Calcium carbonate front, the limiting factor is the supply of calcium. Where are we going to get all that calcium from? If it has to be mined, there’s an enormous cost to that, financial and environmental. And it’s my understanding that pure calcium can’t be mined. One more missing technology: deep sea sequestration. It probably will never happen (even if it works, it will be released in 500 years when the water upwells—not enough storage time).

    Reply
  • russ 06/24/09 11:41 AM

    The process flow diagram you show is only about 40 years old. They have been doing it in South Africa and starting in the early 80’s North Dakota as well. The syn gas with the CO2 in it is of limited use. In North Dakota some percentage of the CO2 is piped north to Canadian oil fields for injection into failing wells.

    GreatPoint’s process will be a lot more impressive when commercial scale plants are up and running - until then it is a dream. There are hundreds of the processes which have been tried and failed over the years.

    One minor item not mentioned is that there are many byproducts of syn gas - all of which require a use. That makes a project much more costly to put into operation.

    Reply
  • Jeff 06/24/09 12:39 PM

    A very nice overview of challenges and solutions for carbon reduction but an important solution went unmentioned.  Improving the efficiency of coal conversion reduces CO2 as well as other emissions and preserves resources. The Liquid Tin Anode Fuel Cell developed by CellTech Power allows highly efficient production of electricity from coal.  DOE projections are for 61-63% efficiency in a 250 MW plant.  A coal plant operating at t this efficiency will have lower CO2 emissions than a typical natural gas power plant.  In addition, the smaller amount of CO2 that is produced is concentrated in an exhaust stream that will be easier to capture and sequester.

    Reply
  • Tom Benson 06/26/09 2:17 PM

    The best way to sequester carbon is to use the immense untapped solar energy potential of the oceans…75% of the earth’s surface…to suck the carbon out of the air and convert it to organic goo at the botton of the oceans.  This is how Gaia has maintained her CO2 balance for billions of years.  If it didn’t work we wouldn’t be here, because the atmophere would have destablized millenia ago.

    However the scientific and green community, for various reasons, some political and some emotional, have decided that ocean sequestration is too scary to even consider, much less research.  The sheer volume of distortion on the topic is incredible.  Hopefully someday, reason will again return to that field.

    Reply
  • James Everett 06/28/09 1:57 AM

    SamJaffe,  I am curious for your thoughts on Skyonic, which turns flue gas into baking soda and Chlorine gas, or other products depending on local markets.  For example, they can make HCl for frac-ing.  As I understand it, they do require large amounts of NaOH, and will have to dispose of very large amounts of baking soda, but I would think that baking soda is safer to store long-term than CO2 gas.  I think underground CO2 gas storage is very risky - failure of a large CO2 reservoir would be catastrophic.  CO2 credits associated with underground storage would likely therefore be de-valued relative to other credits, because of uncertainty related to permanence.  But you sound more informed on this subject than me - are you un-concerned about reservoir failure?

    Reply
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