Blogging from a sold-out, standing room only, Greentech Media solar event in Phoenix, Arizona --
A panel entitled Driving Costs out of Photovoltaic Manufacturing had three heavyweights in solar manufacturing giving us their views on scrubbing cost out of photovoltaics.
Dan Chen of 3M’s Renewable Energy Division used the history of the automotive industry’s (first) shakeout as a model. Between 1898 and 1930 there were 1,800 automotive startups -- and very few survived. But these firms drove innovation in an industry that had decades of sustained growth -- an easy parallel to today’s solar industry:
- Tremendous scale opportunities
- Lots of advanced materials
With an R&D budget of over one billion dollars, 3M is developing new materials for the solar industry in thin films, fasteners, flouropolymer backsheets, Fresnel lenses and solar mirror film.
Chen also cited the Dopeler effect -- the tendency of stupid ideas to seem smarter when they come at you rapidly.
Jonathan Pickering of Applied Materials gave his views on driving costs out of PV manufacturing. Applied is a leading manufacturer of semiconductor and display manufacturing equipment. In 2006, it made a strategic decision to enter the solar business.
Pickering’s analogy for solar was not the automotive industry, but rather semiconductors and displays. Since its invention, the cost per transistor has been reduced by 20,000,000 times. Displays have undergone a cost reduction of 20 times in 15 years with a market expansion of 100 times.
With similar scaling and innovation applied to solar, Pickering remarked that a reduction in cost of just 2 times or 3 times would easily make affordable electricity from solar energy.
Pickering added that residential solar “will always be led by c-Si” and that utility solar will be led by thin film because it is “intrinsically the lowest cost solution”
Applied claims its tandem junction cost is $1.50/W and will drop to $1/W by next year.
Roger Little, the CEO of Spire Corp has a big idea -- distributed solar module assembly. He sees this as a means by which the US can become the world’s largest solar market.
Mr. Little sees U.S. solar incentives at the federal and state level creating an enormous shortfall in U.S. PV manufacturing, a shortfall that can be addressed with lots of 50-megawatt solar factories (which is what Spire happens to sell).
Spire can envision 3 gigawatts of c-Si production in the U.S. by 2012 with his distributed module manufacturing model. This keeps manufacturing local and creates jobs, up to 10,000 jobs in the U.S., according to his claims.
He doesn’t want to create a situation he describes as “The Spanish put in a great program and they employed 8000 Chinese” but rather, “If you make it in the neighborhood you’re going to create a market in the neighborhood.”