A Guide to New Nuclear

Nuclear power has been stuck in neutral in the U.S. for over 30 years. New reactors and concepts may bring it back. Here’s a roadmap.

Uranium might be radioactive and harmful to humans, but at least it's consistent.

That, ultimately, is the appeal of nuclear power. Nuclear is one of the few alternatives to fossil fuel that can provide constant baseline power at a competitive rate, say advocates. To get around the vagaries of the weather, solar panel and wind farms would require large-scale storage, which hasn't been perfected yet.

Solar thermal fields can provide consistent amounts of power that matches well with peak demand and storage technologies that have been invented. Unfortunately, solar thermal plants only work in certain locations: transmitting that power to population centers requires transmission lines and still-evolving technologies for reducing losses. Nuclear is somewhat efficient too. The 104 commercial nuclear reactors in the U.S. supply around 21 percent of the electrical power in the country.

But don't overlook the problems – huge cost overruns, delays, land use conflicts, administrative inertia, financing, loan guarantees, waste disposal, proliferation, safety concerns.

To ameliorate some of these, a growing number of companies, national labs and investors are devising new types of reactors. While most remain in the experimental phase, the push toward commercialization has already begun. Between 2013 and 2020, some of the first new reactors might be operational.

Here's our guide to some of the more intriguing ideas.

Small Fission Reactors

Instead of building reactors capable of producing over 1 gigawatt of electric power (or more with thermal power), these reactors individually can generate 25 to 300 megawatts of heat and/or electricity. They work in the same manner as conventional reactors and coal plants: Nuclear fuel creates steam, which turns a turbine.

The individual reactors can be deployed to provide power to isolated communities or off-grid industrial sites like mines that are currently served by diesel generators. Alternatively, they can be chain-ganged together to provide the close to the same amount of power of a large facility.

The electricity from these small plants will cost about 6 to 9 cents a kilowatt hour over a lifetime to generate, or about the same as a conventional plant. (Nuclear plants in the U.S. can provide power for 7 to 8 cents a kilowatt hour; the price in the U.S. is around 6 to 8 cents with loan guarantees and 8 to 10 cents a kilowatt hour without.) The advantage comes in safety and more rapid construction.

"The financial sector is very skittish because of the delays associated with nuclear," said Burton Richter, the Paul Pigott professor of the physical sciences and a Nobel Laureate.

So far, small fission has drawn the most interest. The main players are:

Sandia National Labs. Although it has only completed about 85 percent of the design of its reactor, Sandia has to be considered a leader because of its scientific heft, its willingness to license its technology to qualified partners, and the technological features it plans to incorporate into its reactor. It has most of the key features all rolled into one.

The Sandia reactor will be capable of putting out 100 to 300 megawatts of thermal power (large for mini-nukes) and can be sealed for several decades without refueling (curbing nuclear waste and proliferation.) The reactor core itself will sit inside an envelope of liquid sodium to cool it, which eliminates the need for pumps, pipes and other equipment that can fail. Exporting it to emerging nations is one of the goals.

Ideally, a manufacturer could make 50 of them a year at $250 million each, which translates to electricity at 5 cents a kilowatt hour. Each individual reactor might take two years to build.

NuScale Power. Funded by venture firm CMEA, NuScale essentially is developing a smaller, similar reactor: It will generate 45 megawatts of electricity and feature a passive cooling system that relies on water. By connecting 12 or 24 into an array, NuScale hopes to build power plants that will produce power for 6 to 9 cents a kilowatt hour. Although that's roughly the same price as regular nuclear plants, NuScale's advantage is that construction time could be considerably less. That ominous, complex cement dome won't be required.

Unlike Sandia's reactor, NuScale's needs to be refueled every few years.

"Our principal market is the conventional market for providing power to the grid," said Bruce Landrey, who runs marketing. "We anticipate that the costs will be competitive, perhaps slightly less than the larger [nuclear] plants."

One advantage it has over Sandia's reactor is time. The reactor grew out of research that began around a decade ago at the Department of Energy and Oregon State University. It has built a prototype that heats water through conventional electricity. Experts who've examined the prototype and NuScale's documentation assert that it is safer than regular reactors, according to Landrey.

The company has presented the concept to utilities in the Seattle area. NuScale currently is preparing its application for design certification. It won't likely submit it to the U.S. Nuclear Regulatory Commission (NRC) until mid-2011 and it will take about three years for the agency to review it. (There are 104 commercial nuclear reactors that exist in the U.S.)

Babcock & Wilcox. Like Sandia, Babcock & Wilcox can be considered one of the incumbents in a market that doesn't exist yet. A division of McDermott International, Babcock has designed and built nuclear reactors for 50 years. (It also makes equipment for eSolar.)

The company's mPower light water reactor will generate 125 megawatts of power. The underground reactor would be refueled every five years and last 60 years. The company will likely submit its designs to the NRC in 2011 or 2012, putting the expected date for an operation plant toward 2020. The Tennessee Valley Authority has already begun the long evaluation process.

TerraPower. Disposal and power all in one. TerraPower wants to create reactors that will run on depleted uranium from nuclear waste sites or, possibly, thorium. Besides reducing nuclear waste stockpiles, depleted uranium reactors could conceivably extend uranium supplies for hundreds of years.

The company was incubated at Intellectual Ventures, a think tank/intellectual property firm created by former Microsoft chief scientist Nathan Myhrvold. CEO John Gilleland previously headed up Archimedes Technology Group, where he focused on the development of new technologies for mitigating waste from nuclear weapons, and served at Bechtel and the International Thermonuclear Experimental Reactor program.

Hyperion Power Generation. The mini-mini. Hyperion's reactor, measuring 1.5 meters in diameter and about the size of a hot tub, will generate 70 megawatts of heat or 25 megawatts of energy. Hyperion buries the reactor in a cement chamber, where it only needs to be refueled every five years. The company, which came out of Los Alamos National Lab, hopes to start delivering reactors in 2013 for a price of $25 million to $30 million. Altira Group is the main investor and more funds are being sought.

Hyperion's initial target will be military bases, tar-sands mines (where it could be used to clean gummy oils) and other isolated, off-grid communities with large power needs. CEO John Deal is one of the more visible executives in this market.

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Comments [16]

  • HPG 09/8/09 11:42 AM

    One correction on Hyperion reactors…they aren’t refueled, they are replaced every 5-7 years with a new reactor.  Reducing proliferation risk.

    Reply
      • Michael Kanellos 09/8/09 12:40 PM

        Ah. duly noted. I thought that was the case but then re-read your literature and confused myself.

  • Michael Kanellos 09/8/09 12:45 PM

    Actually, Hyperion’s web site says that the reactor is dug up and then refueled at the factory. But am trying to get a human to clarify it. They are generally responsive

    Reply
  • hello 09/8/09 6:13 PM

    There are no 3gw reactors. Largest is maybe 1,8gw.

    And small fission is the least interesting. they’ll never have the scale to justify the needed security, insurance, licensing, finance and permits.

    actually, ignore that, the most important part here is that many small reactors create many, many times the waste of a large reactor. It’s a bad idea in almost all cases except if you want to ship PBR reactors to the middle of africa or something and don’t want there to be any chance of proliferation, or for some major off-grid needs like what hyperion is aiming for.

    If you want interesting, look at the current mass-deployment of large scale nuclear plants in china, because that’s the model the US will need to follow unless it wants to stay on coal for the next 50 years. That would be a pretty good follow-up, “Now you’ve seen the pie in the sky solutions, now for the boring and effective solution based on ABWRs, FBRs and scale of economics”.

    Reply
      • Peter A 09/9/09 1:09 AM

        Oh really? And exactly when did the mega-reactor industry achieve economies of scale?

  • benjamin 09/8/09 8:26 PM

    i have long been a nuclear opponent in general.  i believe that a combination of efficiency, grid updates, wind/solar, and vehicle to grid electric car technology will end up getting us to a sustainable energy paradigm quicker and safer (when factoring in nuclear storage) than an equivalent investment in nuclear energy.

    that said, i am very intrigued by the fission/fusion hybrid concept.  this is the first i had heard of that.  if we have a completely safe process that also consumes our fission waste stockpiles, i could definitely see a place for that.  does anyone know how viable that technology is, both economically and technically?

    Reply
      • hello 09/8/09 11:14 PM

        No one cares about what you believe, the only thing that matters here is that wind/solar has been a dead end in every country it has been tried in, same with efficiency(there are clear gains, but in the end, not even close to eliminate fossils).

        And you’re worried about the safety of nuclear storage? You really don’t know anything at all, do you? All happy thoughts and rainbows? Really, look at China. Their energy use per person is so low that it’s even beyond any sierra club dream of efficiency in the US, yet the Chinese government is currently planning 200gw of new nuclear by 2030.

        What is 200gw? Well in effect it’s equal to the output of just over 133 000 5mw and 180 meter tall windmills in optimal wind conditions. Except wind cant provide baseload power obviously.(in case you’re dumb enough to think “b-bbut why don’t they just build 133k windmills??!” then there isnt actually room for windmills of that scale)

  • Bill Woods 09/9/09 11:12 AM

    Nice survey, but you’ve left out any mention of the new large light-water reactors — several dozen of which are in the works around the world. There are interesting developments in their construction: http://nuclearaustralia.blogspot.com/2009/08/modern-nuclear-plant-construction.html

    Reply
      • Michael Kanellos 09/9/09 6:57 PM

        True. At some point I had to cut it off and save the rest for another day. In this one, I wanted to essentially cover they un-conventional new reactors. Next will be the Gen III and IV plants. And waste. I live for lists. Did you see GE got approval today for its economical light water reactor?

  • JD Polk (SolarmanJD) 09/11/09 12:19 PM

    In the 1950s, Dr Rudolf Schulten had an idea to compact ceramic-coated uranium particles into hard billiard-ball-like graphite spheres to be used as fuel for a new high temperature, helium -cooled type reactor.
    None as the pebble bed reactor.

    In my opinion and several others world –wide, this approach is the safest to the small mini-nuclear reaction. A controlled burn, if you will.
    A 15MW demo pebble bed reactor was built in Germany and ran for 21yrs.

    Now it is being given new life in South Africa by PBMR ltd in Centurion.
    The worlds safest mini-nuke is being built…


    SolarmanJD

    Reply
      • Rod Adams 10/17/09 11:30 AM

        JD - as a long time fan of Rudolf Schulten’s contributions to the pebble bed concept, I thought I would add a few additional items of interest. Schulten did a great job developing pebble fuel and proving its worth, but the original idea actually came from an American named Farrington Daniels who suggested a pile of spherical fuel elements as the basis for a reactor called a Daniels Pile in 1946. He ran into some material challenges that needed basic research to allow a solution. Then he ran into a man named CAPT Hyman G. Rickover, who recognized that the Daniels Pile would not be ready in time to propel a submarine before his upcoming forced retirement, but he also recognized that the program had some money that could be redirected to pressurized water reactor development with a shorter time frame.

        Secondly, the Chinese have a nearly exact duplicate of Schulten’s AVR operating at Tsinghua University. That reactor, designated the HTR-10 is a 10 MW thermal pebble bed that has been running since about 2002. There are now two follow on units to that facility that will be scaled up to approximately 200 MWth each.

  • Keith Denton 09/16/09 8:29 PM

    Correction wrt GE’s new reactor - According to the press release on GE’s website, they did not get approval by NRC, they just completed the submission of the DCD. The NRC still has to review, comment, request changes & clarifications, etc…same process is under way for MHI US-APWR and Areva US-EPR, neither of which is fully approved yet…

    wrt PBMR, the reactor is not yet being built in SA by PBMR - however, Chinergy have been working on a variation that is closer to reality in China. It is a good design, but Solarman, you might be a little ahead of yourself….

    Reply
  • Will Gerstmyer 09/30/09 1:41 PM

    Interesting discussions for someone who hasn’t paid any attention in 25 years. A lot of statements and counter-arguments. It seems that some responses are left unquestioned - could there be some follow-up to clarify if the comments are well-taken or off the mark [because . . . ] THanks

    Reply
  • Joe 10/12/09 7:20 PM

    Nuclear has a place: light water and gen III+ and IV will ensure it’s safety and reprocessing will back it up financially.

    Reply
  • Brian H 11/15/09 11:34 PM

    There is another fusion option; http://focusfusion.org/index.php/site/article/lpp_experiment_8_goals_and_timeline/ ,  The intention is to achieve pB11 fusion within about a year, and keep ramping it up past unity.  The reactors are small (5MW), limited by cooling tech for such a small source at the moment. Smart engineers might get that up to 25MW in the future.
    Even at the small size, capital cost of production is expected to be about 5¢/W, around 1% of fission, and output at ¼¢/kwh, around 20% of the cheapest fission or about 6% of average best conventional.
    Each isolated unit in housing about the size of a small garage, for maintenance, etc. Various “stacking” configurations would be possible.

    Reply
  • Paul 11/16/09 1:54 PM

    Agreed Benjamin, The fact is no country can put all its eggs in one basket, that would be very foolish. Wind energy is an important part of the big picture. Here in the UK wind energy will overtake nuclear capacity in 2012. That will of course be temporary, but it shows that wind energy is going to be around for some time. It would be very foolish to not exploit it.

    Reply
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